Please CLICK HERE to visit our NEW website!!


The Technical Dictionary


A
Abrasion resistance of inkIs typically testet by using a fine sand paper while applying a head force of 4 Newton on the sand paper and doing 200 grinding movements forwards and backwards on top of the printed image.
Absorbing materialsPaper, carton are absorbing materials. Plastics are non-absorbing materials.
Adast printing pressesA manufacturer of printing presses located in the Czech Republic.
Adhesion of inkDescribes the level of intermolecular binding forces between ink and plastic material. In the card printing industry, it is tested by an adhesive tape which will be sticked on the print and then peeled off rapidly. The ink will remain on top of the card surface when the quality is ok.
Anilox technologyDescribes the ink transfer from the ink casstte into the roller system via an anilox roller which shows laser engraved nips of a constant nip depth and diameter on its surface. Excess of ink on the anilox roller surface by rotating through the ink is wiped off by a blade. The advantage is a constant ink quantity transfer, the disadvantage is the unflexibility when more or less ink will be needed during the printing process.
Anti-static barReduces the electrostatic and dyne level on plastic surfaces which improves the transport through the machine and the adhesion of ink on the plasitic substrate.
Anti-toning agentConsists of silicone oil and reduces the scumming effects of the inks. Recommended quantity to be mixed into the inks up to max. 5%
Anti-tack paste (=reducer)Reduces the ink viscosity in order to improve printability of the ink. Usually can be added up to 5% to the ink. Note that too much reducer used in waterless offset will result in scumming.

B
BleedThis is the area that extends outside the trim marks
Blue keyA blue translucent film used for very critical patching work
Bond paperGood quality papers used for stationery, forms and other documents having a basic weight of more that 60 grams per metre square; often containing a watermark.
Binding agentIn waterless inks it binds pigments and photo-initiators together and determines mainly the ink viscosity.
BlanketIn offset printing, a rubber-surfaced fabric clamped around the cylinder which transfers the image from plate to paper.( ...see our product list )
Blanket cylinderThe cylinder on which the blanket is fixed. The blanket overtakes the image from the printing plate and transfers the image onto the substrate.

C
Cast coatedCoated paper, dried under pressure against a polished cylinder to produce a high gloss finish.
Conti-AirA german manufacturer of blankets for the printing industry.
Continuous tone imageA photographic image which has not been screened and contains gradient tones, eg. a normal photograph.
Card materialsTypical card materials are ABS, PVC, PET, PC, carton.(...see our product list )
Cartridge paperA strong, stable compressed paper with natural, uncoated surface.
Catching-upIn lithography a term which indicates that the non-image areas of a press plate are starting to take ink or scum.
Chip cavityA cavity considered in the card according to chip or microprocessor shape and dimension.
CMYKThe four process colours used in offset printing: cyan, magenta, yellow and black.
Coated paperPaper with a surface coating which produces a smooth, glossy finish.
CoatingIn plate making: the light-sensitive mixture applied to a metal plate. In printing: an emulsion, varnish or lacquer applied over a printed surface to give added protection or gloss.
Cold colourIn terms of printing, a colour which is on the blueish side.
Colour correctionChanging the colours of pixels in an image to achieve the desired effect.
ContrastThe difference between the lightest and darkest areas of an image.
Cooling system for offset pressesIn modern sheet offset presses there are watercooled vibration rollers and plate cylinders to avoid scumming. Depending on heat transmission of the press and the used inks it is recommendable to adjust water temperature in a range of 20 - 28 °C ( 68 - 82 °F ). It is also possible to use chilled air which blows on the printing plate .
Corona treatmentImproves dramatically the dyne level of plastic sheet/card surfaces and consequently the ahesion of inks on the plastic substrate. This process should be integrated into the press to take the max. advantage. The effect of corona treatment is reversible and remains effective a few days.
CromalinActual colour proof for customer´s and printer´s reference.

D
Density rangeThe range from the smallest highlight dot to the largest shadow dot.
Die-stampingA printing process using an engraved, intaglio (depressed) image and producing an embossed, relief effect on the substrate.
Digital proofingProducing page proofs directly from stored digital information without film or plates, eg. laser, inkjet, thermal transfer dye sublimation or ink-jet systems.
DummyA model of the printed product produced prior to publication to show, as far as possible, the size, shape and major features as a guide to production.
DuotoneThe reproduction of a black and white picture in two colours, normally black and another colour. One colour tends to stress the highlight areas and the other the shadow.
Density of inkThe ability of an object to stop or absorb light. The less the light is reflected, the higher its density, eg a solid black area on film reflects no light and therefore has 100% density.
Standard densitometer values of CYMK in Offset printing are:
  • Yellow : 0.8 – 1.0
  • Cyan : 1.4 – 1.5
  • Magenta: 1.4 – 1.5
  • Black : 1.7 – 1.9
DensitometerAn instrument used to measure the density of a given area or screen, eg. 50%
Die-cuttingThe use of sharp steel rules to cut special shapes from printed sheets.
Dot gainIs the difference of original dot size on the film/plate and the real printed dot on the sheet/card. Wet-offset on absorbing materials shows higher dot gain than waterless offset. Non-absorbing materials like PVC show even better results. Moreover, dot gain can happen if the pressure of the blanket to the substrate is too high. (... see more details )
Double sheet control systemControl device to make sure that only one sheet/card at a time enters the printing press in order to avoid a damage of the blanket.
DuplicatingDescribes a printing error and shows often double lines around shape or edge lines. Reason is very often a too high pressure between printing plate and blanket.
Dyne level of plastic cardsIs an attribute which mainly determines the adhesion of the ink on the plastic surface. It is measured in mN/m and acceptable levels are 38 mN/m or higher in order to obtain a good adhesion of ink. It can be checked with test-pens prior to printing. .( ...see our product list )

E
EmbossingWhere paper or board is compressed by means of a die to forma raised image on the material.
EmulsionThe photosensitive layer on a piece of film, paper or plate onto which an image can be exposed.
Elliptical dotA type of halftone dot with an elliptical rather than circular shape, which sometimes produces better tonal values.

F
FontThe complete assortment of type of one size and face.
FeederStacks the unprinted cards/sheets in the printing press.
Film negative typeA piece of film with an image in which dark areas appear transparent and light areas appear solid.
Foil stampingThe application of metallic or metallised images to a substrate by means of a heated relief block and controlled pressure.
Form rollerTransfers the ink to the printing plate. In modern offset presses there are 4 and more form rollers installed.

G
Gradient fillA fill that displays a gradual transition from the foreground to the background colour.
Gripper edgeThe leading edge of paper as it passes through a printing press.
GutterThe blank space or margin, from printing area to trim.
GhostingDescribes a printing error when a part of an image reappears as a shadow at a place on the sheet/card where it should not be. Mostly, this happens in images where there are white areas within a solid (100%) print area. A well working solution is to change the settings of the vibration rollers by changing length and begin of linear movement relative to the plate cylinder.
Gloss varnishIs often used to cover/protect printed images.
GrainThe direction in which most fibres line, which corresponds with the direction in which the paper is made.
GrammageThe weight in grams per square metre of paper, expressed as gsm.
Grey scaleA strip of standard grey tones ranging from white to black, placed at the side of an original during photography to measure range and contrast.
Gripper marginThe unprintable blank edge of paper in which the grippers bear.

H
HighlightThe lightest part of an image in a halftone represented by the area with the smallest dots or no dots at all.
Hairline registerRegister within ½ - row of dots.
HalftoneThe reproduction of a continuous tone image, which replaces contone with a stream that breaks the image into various dot sizes.
Heidelberger printing pressesThe most famous printing press manufacturer worldwide. Headquarter in Wiesloch, Germany.
HickeysSpots or imperfections in printing due to dirt on the press, dried ink, paper particles, etc.
Hickey pickerA soft rubber (silicone) roller which picks dirt off the printing plate.
Hollow dotsUncorrectly printed dots which lost ink in the center of the dot. Possible reason is the usage of a too hard ink.

I
Image setterA device used to output a computer image at high resolution onto film or paper.
Ink agitationIs helpful to maintain a constant distribution of pigments within the ink and is often used in the machine to mix up the ink in the cassette permanently during press operation.
Ink ductor rollerTransfers the ink from the ink cassette to the roller system of the printing press.
Ink separationWith waterless offset inks it may happen that the elastic share of the ink separates from the pigments and isolates the pigments under a film of silicon containing binding agent. This results in an interrupted ink transfer to the printing plate and means that the colour gets lost on the sheet/ card. High temperature and fast rotation speed support this negative effect. Reducing the ink viscosity helps in most cases.

J
JustificationThe spacing out of text on a page to position the text lining up left, right or centralised.

K
KerningAdjusting the spacing between two characters.
KnockoutAn object positioned on a background and removing the exact area of the background it covers
KraftA paper or board containing unbleached wood pulp – brown in colour
König&Bauer Druckmaschinen AG (Koenig&Bauer)One of the leading printing machine manufacturers in the world from Germany.

L
Laid paperPaper with a pattern of parallel lines at equal distances, giving a ribbed effect
LaminationA plastic film bonded by heat and pressure to a printed sheet, used for protection or appearance
Lpi / LPILines per inch; reflects the level of resolution

M
MAN Roland Printing PressesA worldwide leading german printing machine manufacturer.
ManifoldA thin strong, uncoated paper used for business forms and documents, where low bulk is required
MidtoneThe tonal value of dots located approximately between the highlight and shadow values
Make-readyAll work done prior to printing on a press – adjusting the feeder, grippers, side guide and putting ink in the fountain or duct.
Moiree patternAn undesirable pattern in colour printing, resulting from incorrect angles being used on overprinting colours or reproducing from an already printed subject

N
NewsprintPaper made from ground wood-pulp and small amounts of chemical pulp; used for printing newspapers
NegativeFilm containing an image in which the values of the original are reversed so that black areas appear white

O
Offset printingAn indirect printing process which transfers the image on a flat printing plate via a blanket onto the card/sheet.

P
Perfecting pressA printing press that prints both sides of the paper in one pass
PixelA single dot on a computer display or in a digital image. A Pixel as such does not have a dimension. The actual size of the Pixel is depending on the measure DPI of the screen or any other ouput medium.
PointA traditional standard of type measurement (12 points is equal to ± 4mm)
Pressure-sensitive paperMaterial with an adhesive coating protected by a backing sheet until used, which will stick without moistening.
Progressive proofsProofs made from the separate plates in colour process work, showing the sequence of printing and the result after each additional colour has been applied.
PantoneAn international system of matching colour for printing, designating unique colours by standard numbers
PositiveA piece of film with an image in which dark areas appear solid and light areas appear transparent.
PostscriptA coding language intended for output devices
Ppi / PPI(pixels per inch) a measure of the density of scanned information in an image. The finer the optics and detector of the scanner, the higher the scan resolution.
PresstekManufacturer of the first CTP-waterless offset printing plate which is not necessary to be developed.
Printing plateA plate consisting of an aluminum base covered by a photoreactive layer which reflects one individual colour of a multi-colour image after film exposing. It is mounted on the plate cylinder in a printing press.
Process coloursThe four process colour inks used in printing – cyan, magenta, yellow and black.
ProofA visual interpretation of an image to be printed

R
Radial fillA fill that this projected from a centre point outward in all directions
ReamFive hundred sheets of paper
ResolutionThe number of pixels per inch in an image or the number of dots per inch, used by an output device to measure the possible maximum of sharpness
Rgb image / RGB imageAn image containing red, green and blue as per a tv screen or in simple graphics file formats such as .BMP
RegistrationThe exact alignment of the individual colours in order to achieve a sharp image.
Registration marksMarks that appear on film, used to check that all the colours line up

S
Screen rulingThe number of dots per inch or cm. Also known as screen frequency
Set-offThe unwanted transfer of ink from a substrate to parts of the press or other parts of the substrate, etc.
Sheet workTo print one side of a sheet of paper, and then turn the sheet over and print the other side
ShadowThe darkest part of an image, represented by the area with the largest dots
SharpenThe process of increasing the contrast at specific points in a photographic image where lighter and darker areas touch.
SharpnessThe ability to reproduce minute details of an original. The sharpness is related to the resolution of a photograph. The sharpness of a digital image can be manipulated artificially in a wide range by digital image processing.
Soft dotA type of dot whose density is not high enough, with the edges being thinner. This will create a fuzzy or flat picture in the plate-making and printing process.
StochasticA type of positive, and a method used to achieve colours where the trouble of eliminating moiré patterns is minimised. This method still uses dots but they are generated in a random frequency and position.
ScannerAn electronic device that digitises and converts photographs, slides and paper images into bitmapped images
Screen anglesThe angles at which halftone screens are positioned in relation to one another to avoid moiré patterns..
The set of angles most commonly used are:
  • Cyan = 105°
  • Magenta = 75°
  • Yellow = 90°
  • Black = 45°
ScummingAn undesireable effect showing ink spots on originally white areas of the image. This happens if the printing plate is not able to separate the ink effectively from non-printing areas of the plate. Reasons are mostly a too high machine temperature, too high ink volume, too low ink viscosity or wrong adjustment of rollers.
In wet offset process, the reason is very often a wrong balance of dampening and inking volume.

T
Tiff / TIFF(tagged image file format) a file format used to represent black and white, grey scale or colour bitmapped images, particularly those produced by scanners.
TintA flat even tone area of a colour.
TrapAn overlap that prevents gaps from appearing along edges of an object or flat colour area in a separated image which would otherwise appear due to paper stretch or slight misalignment of a printing press.
Toray Industries, Inc., Graphic Systems DepartmentThe lone manufacturer of waterless offset printing plates worldwide, located in Japan. (except CTP-plates)

V
VarnishA thin coating applied to a printed sheet, for protection or appearance.
Vibration rollerThrough alternating, linear movements during rotation it makes sure to distribute the ink equally all over the total roller length. In modern offset presses there can be 5 or more of these rollers.

W
Warm colourA colour that has a yellow or red cast.
Water-Alcohol dampeningIs used in wet-offset printing process to separate the ink from the non-printing sections on the printing plate.
Waterless offsetOffset process without using a water dampening. The process works by using special offset plates from Toray and waterless offset inks. The process principle bases on the characteristics of a special silicone layer on the plate and the adapted silicone oil containing inks. Ink will be repulsed at places on the plate, where the silicone rubber surface is is still existing after film exposure and development of the plate.
WebThe unwound material from a reel as it passes through the printing process.
Wet-on-wetPrinting several colours in rapid succession, one on top of another, on a multicolour press.


Company, brand or product names used here are copyrighted by the particular companies and organizations.

© 2006 - 2007, MICTOM applied engineering Ltd. & Co. KG - all rights reserved